Common Mistakes When Choosing Labels for High-Abrasion Surfaces

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Cloudwater Soda green tea label on a textured, peeling surface — illustrating potential mistakes when selecting labels for high-abrasion surfaces.

Common Mistakes When Choosing Labels for High-Abrasion Surfaces

Choosing the right labels for surfaces that wear down quickly is important to ensure they stay readable and last longer. Labels used on rough surfaces, like industrial machines or outdoor equipment, face constant wear and tear. Many businesses make common mistakes that can lead to labels peeling off, fading, or becoming unreadable.

In this article, we’ll go through these mistakes and offer simple solutions.

1. Choosing the Wrong Adhesive

One of the biggest mistakes is picking the wrong adhesive for rough or uneven surfaces. Standard adhesives might not stick properly, causing labels to peel off or fail under pressure.

Use stronger, industrial-grade adhesives that are designed for tough surfaces. Rubber-based adhesives or acrylic adhesives are great for high-wear areas because they have a better stick and stay in place longer, even on rough or uneven surfaces.

2. Not Cleaning the Surface Properly

Another common mistake is applying labels to dirty or oily surfaces. Dirt, oil, and other substances can stop the label from sticking properly, causing it to come off too soon.

Before applying labels, make sure to clean the surface thoroughly. Use the right cleaning solution to remove dirt, oil, or grease, and allow the surface to dry completely.

3. Ignoring Environmental Factors

Environmental conditions like sunlight, moisture, or extreme temperatures can damage labels over time. Labels that aren’t designed for these conditions might fade, peel, or become unreadable.

Choose labels that are made for the environment they will be in. If labels are going to be outside, use UV-resistant labels. 

For wet or chemical environments, waterproof and chemical-resistant labels are necessary. Laminated labels can also provide extra protection against wear and tear.

4. Skipping Tests Before Full Use

One mistake businesses often make is not testing labels before using them. Labels might work in early tests but fail under real conditions.

Testing in real-world conditions will help you spot any problems early, so you can fix them before they become a bigger issue.

5. Choosing Looks Over Durability

Sometimes, businesses focus too much on how the label looks and forget about how durable it needs to be. Labels that look good but aren’t tough enough won’t last on high-wear surfaces.

While labels should look good, make sure they are made from durable materials that can handle the rough conditions they may face. The label’s function should always come before its appearance when it comes to high-abrasion surfaces.

Conclusion

Choosing the right labels for high-abrasion surfaces is essential for keeping labels readable and in place over time. By avoiding mistakes like using the wrong adhesive, not cleaning the surface properly, ignoring environmental conditions, skipping tests, and prioritising looks over durability, you can make sure your labels last longer and perform better.

If you’re unsure which labels to use, we’re here to help! Contact us today for a consultation or to test our labels in your specific conditions.

 

Updated on August 27, 2025

Useful Links:

GOV.UK – Product Labelling Guidance

https://www.gov.uk/guidance/product-labelling-the-law

Last Updated: 1st July 2025

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