5 Key Lessons Learned from Label Printing Failures

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A smudged and partially illegible product label from Expert Labels Ltd., affixed to a metallic surface, showing faded print and black streak marks.

5 Key Lessons Learned from Label Printing Failures

Let’s be honest – label printing might seem straightforward, but when it goes wrong, it can be a proper headache. Whether you’re a small business or a big brand, avoiding mistakes can save you time, money, and a fair bit of stress. Here are five lessons we’ve picked up (sometimes the hard way!) that’ll help you steer clear of common label printing blunders.

1. Clear Specifications Are Essential

One of the biggest mistakes in label printing is not having clear instructions. If you don’t specify details like size, material, or design clearly from the start, you may end up with labels that don’t meet your needs.

Lesson: Be crystal clear. Write it all down – the finer the detail, the better. A little extra time upfront saves a lot of back-and-forth later.

2. Always Test Before Printing in Bulk

Three clothing labels showing multiple print errors including misspelled words (“Meshanies,” “Machanies,” “Overahirt”), inconsistent pricing, jumbled product codes, and garbled fonts—highlighting common label printing failures.

It might be tempting to go full steam ahead, but jumping straight into a big print job without a test is a classic mistake. What looks fab on your computer might look completely different in real life – colours, spacing, or even the feel of the material.

Lesson: Always, always ask for a sample proof before printing in bulk. It’s a small step that can save you a right mess down the line.

3. Consistency Matters

There’s nothing more frustrating than labels that look slightly “off” – one batch’s colour doesn’t match the next, or the font’s just a bit different. It chips away at your brand’s credibility.

Lesson: Work with printers who know what they’re doing and have systems in place to keep everything uniform. Always double-check before giving the final go-ahead.

4. Choose the Right Vendor

Not all printers are created equal. Some might be brilliant at business cards but totally clueless about waterproof product labels. Picking the wrong vendor can mean missed deadlines and subpar results.

Lesson: Do your homework. Look at their previous work, ask questions, and don’t be afraid to walk away if it doesn’t feel right. A good printer is worth their weight in gold.

5. Plan for Extra Costs

Ah, the classic “surprise” charges – extra fees for last-minute tweaks, premium materials, or delivery costs that weren’t mentioned. It all adds up, and fast.

Lesson: Build a budget with wiggle room. Ask for a full breakdown of costs upfront, so nothing catches you off guard. Better safe than skint!

6. Ignoring Country-Specific Requirements

Each country may have unique requirements around symbols, language, warnings, and layouts.

Always research local labelling laws before exporting or distributing. One label does not fit all markets.

By keeping these lessons in mind, you can avoid common label printing mistakes and ensure a smoother, more successful project.

Thinking about printing your own labels?

Why not start with a sample? See the quality for yourself – we’re here to make sure your labels look spot-on from the first print to the last.

Useful Links:

GOV.UK – Product Labelling Guidance

https://www.gov.uk/guidance/product-labelling-the-law

Last Updated: 1st July 2025

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